My gl 1100 "zombie" project

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ZombieRider
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My gl 1100 "zombie" project

#1

Post by ZombieRider »

So I got this bike back in the summer. It was given to me. It had set up for 15 yrs. Motor was froze up. Got it free spinning and running. Then a valve broke and knocked hole in the piston. That put a hold on everything. Now I just bought an engine and getting ready to get it on the road! Next will be working on brakes so I can stop. And windshield. Then tires.
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Bike when I got it.
Bike when I got it.
IMG_20161005_175144461.jpg (928.15 KiB) Viewed 432 times
After working on it while waiting for motor.
After working on it while waiting for motor.
IMG_20161113_150138137.jpg (942.83 KiB) Viewed 432 times
1980 gl1100 "Zombie"
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Track T 2411
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My Album: http://www.ngwclub.com/gallery/v/wingmans/Track+T+2411/
Location: Prairie du Sac Wisconsin

Re: My gl 1100 "zombie" project

#2

Post by Track T 2411 »

Looking forward to following along!
"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
ZombieRider
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Posts: 52
Joined: Sun Jan 15, 2017 11:41 am

Re: My gl 1100 "zombie" project

#3

Post by ZombieRider »

Track T 2411 wrote:Looking forward to following along!
Great. Thanks.
1980 gl1100 "Zombie"
ZombieRider
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Posts: 52
Joined: Sun Jan 15, 2017 11:41 am

Re: My gl 1100 "zombie" project

#4

Post by ZombieRider »

Gonna make my own windshield. Gonna find tinted plexiglass and form and shape it!
1980 gl1100 "Zombie"
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robin1731
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Re: My gl 1100 "zombie" project

#5

Post by robin1731 »

ZombieRider wrote:Gonna make my own windshield. Gonna find tinted plexiglass and form and shape it!
Please don't use Plexiglas. Use Lexan. It is much stronger. Plexiglas if hit will break apart in shards and become very dangerous.

.
1976 Goldwing Super Sport
1985 Honda Elite
1976 KZ900 Dragbike
1992 ZX7 Dragbike (KZ900 style motor w/NOS)
and a rotation of various purchases
Randakk approved Carb Rebuilder
ZombieRider
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Joined: Sun Jan 15, 2017 11:41 am

Re: My gl 1100 "zombie" project

#6

Post by ZombieRider »

robin1731 wrote:
ZombieRider wrote:Gonna make my own windshield. Gonna find tinted plexiglass and form and shape it!
Please don't use Plexiglas. Use Lexan. It is much stronger. Plexiglas if hit will break apart in shards and become very dangerous.

.
Okay. Where do I get lexan?
1980 gl1100 "Zombie"
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robin1731
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Re: My gl 1100 "zombie" project

#7

Post by robin1731 »

Probably get it the same place you would go for plexiglass. Hardware store or local big box lumber yard.

.
1976 Goldwing Super Sport
1985 Honda Elite
1976 KZ900 Dragbike
1992 ZX7 Dragbike (KZ900 style motor w/NOS)
and a rotation of various purchases
Randakk approved Carb Rebuilder
ZombieRider
Zinc Member
Zinc Member
Posts: 52
Joined: Sun Jan 15, 2017 11:41 am

Re: My gl 1100 "zombie" project

#8

Post by ZombieRider »

robin1731 wrote:Probably get it the same place you would go for plexiglass. Hardware store or local big box lumber yard.

.
Ah. Well I'll check into that. Thanks.
1980 gl1100 "Zombie"
ZombieRider
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Posts: 52
Joined: Sun Jan 15, 2017 11:41 am

Re: My gl 1100 "zombie" project

#9

Post by ZombieRider »

Got the engine on the way! Getting anxious. Was outside taking parts off, getting ready to pull busted motor.
1980 gl1100 "Zombie"
User avatar
Track T 2411
Honored Life Member
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Posts: 8522
Joined: Thu May 29, 2008 9:37 pm
My Album: http://www.ngwclub.com/gallery/v/wingmans/Track+T+2411/
Location: Prairie du Sac Wisconsin

Re: My gl 1100 "zombie" project

#10

Post by Track T 2411 »

action1 action1 action1
Bag and tag! What year is the engine? There are a few differences, especially on the '83. Just an FYI...
"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
ZombieRider
Zinc Member
Zinc Member
Posts: 52
Joined: Sun Jan 15, 2017 11:41 am

Re: My gl 1100 "zombie" project

#11

Post by ZombieRider »

Track T 2411 wrote:action1 action1 action1
Bag and tag! What year is the engine? There are a few differences, especially on the '83. Just an FYI...

I was told it come off an '81. It was on eBay picture showed it still on bike and guaranteed to run.
1980 gl1100 "Zombie"
User avatar
Track T 2411
Honored Life Member
Honored Life Member
Posts: 8522
Joined: Thu May 29, 2008 9:37 pm
My Album: http://www.ngwclub.com/gallery/v/wingmans/Track+T+2411/
Location: Prairie du Sac Wisconsin

Re: My gl 1100 "zombie" project

#12

Post by Track T 2411 »

Cool. Should be a direct replacement then! I hope all goes well.
"I have no special talent. I am only passionately curious." - Albert Einstein

"He that is good with a hammer tends to think everything is a nail" - Abraham Maslow

"If you can't take the time to do it right the first time, how are you ever going to find the time to do it over?" -Unknown

Current Rides:
'Grumpy' - '81 Standard, now fully dressed.
'Layla' - '81 Standard w/dealer installed fairing and Hondaline bags.
'Scarlett' '76 'Survivor' nekkid as a j-bird!

Under Construction:
The 'Jalopy' '78-'79 Mash-up
'Quikie' '81 gl1100I back on the lift, project with the step-son!

In The Shed:
'81 gl1100I barn find aka "Josie, the farmer's daughter." (almost comatose build)
'77 gl1000, roller parts bike.
'82 gl1100I, 'Old Crusty' titled roller parts bike (free!)
'82 gl1100I, My first 'Wing, and an expensive lesson!
New2U Bike? Read Me.
ZombieRider
Zinc Member
Zinc Member
Posts: 52
Joined: Sun Jan 15, 2017 11:41 am

Re: My gl 1100 "zombie" project

#13

Post by ZombieRider »

I can't decide if I wanna go pegs or keep the floorboards. Kinda wanna keep the back floorboards either way I go.
1980 gl1100 "Zombie"
ZombieRider
Zinc Member
Zinc Member
Posts: 52
Joined: Sun Jan 15, 2017 11:41 am

Re: My gl 1100 "zombie" project

#14

Post by ZombieRider »

Well got the busted engine out. Wasn't as difficult as I expected. Ready for the new engine. It should be here Saturday or Monday. action1 can't wait!
Attachments
Engine stripped
Engine stripped
IMG_20170126_171307001.jpg (880.33 KiB) Viewed 321 times
1980 gl1100 "Zombie"
ZombieRider
Zinc Member
Zinc Member
Posts: 52
Joined: Sun Jan 15, 2017 11:41 am

Re: My gl 1100 "zombie" project

#15

Post by ZombieRider »

Was stripping the old engine of usable parts and bolts and come across this! Stopped up oil pump screen Was worse than this before I scraped some off. Might be something to check periodically.
Attachments
IMG_20170129_133052665.jpg
IMG_20170129_133052665.jpg (832.9 KiB) Viewed 293 times
1980 gl1100 "Zombie"
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