Hello all, and Happy Thanksgiving to those that celebrate it!
I have a quick question and I'm hoping to get some feedback from the group.
I'm currently working on rebuilding the motor from a '76 basket case and I'm buttoning up the clutch cover. I wanted to try and test the functionality of the clutch by hand but found that I'm unable to make the actuator arm (not sure if that's the right terminology) budge.
Should I be able to move the clutch actuator by hand, or does it take more pressure than I'm able to exert?
Thanks in advance!
Dave
'76 GL1000 Clutch actuation question
Moderators: CYBORG, Oldewing, robin1731, Forum Moderators
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- Brass Member
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'76 GL1000 Clutch actuation question
Dave
1982 Standard GL1100 - SOLD
1976 GL1000 Project Bike
2007 GL1800 Daily Rider
1982 Standard GL1100 - SOLD
1976 GL1000 Project Bike
2007 GL1800 Daily Rider
- Lucien Harpress
- Honored Life Member
- Posts: 4083
- Joined: Sat Dec 24, 2011 11:41 am
- Location: Michigan
Re: '76 GL1000 Clutch actuation question
It's going to take a lot more than just operating the throw out arm by hand. The clutch lever imparts quite a bit of mechanical advantage.
If you get the motor close to the bars you may be able to jerry-rig a setup with the lever and cable to bench test things. But yeah, don't worry about not being able to move things right now.
If you get the motor close to the bars you may be able to jerry-rig a setup with the lever and cable to bench test things. But yeah, don't worry about not being able to move things right now.
1997 Valkyrie- Light Cutomization, but Too Busy Riding
1980 KZ1300- Bike's Haunted
1976 GL1000 (Yellow)- It Runs (Poorly) and Doesn't Leak (Mostly)
1974 Velosolex 3800- Better Than Walking
1972 CB750- Broke the Chain And Ate the Motor
1969 CT90- The Most Fun You Can Have on 90ccs.
1965 CA77 Dream- Needs a Full Teardown, but Complete
All advice I give is only valid until an expert corrects me.
1980 KZ1300- Bike's Haunted
1976 GL1000 (Yellow)- It Runs (Poorly) and Doesn't Leak (Mostly)
1974 Velosolex 3800- Better Than Walking
1972 CB750- Broke the Chain And Ate the Motor
1969 CT90- The Most Fun You Can Have on 90ccs.
1965 CA77 Dream- Needs a Full Teardown, but Complete
All advice I give is only valid until an expert corrects me.
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- Brass Member
- Posts: 33
- Joined: Tue Sep 01, 2020 1:06 am
Re: '76 GL1000 Clutch actuation question
Great, that’s what I was hoping to hear. I appreciate the quick response!Lucien Harpress wrote: ↑Wed Nov 24, 2021 4:23 pm It's going to take a lot more than just operating the throw out arm by hand. The clutch lever imparts quite a bit of mechanical advantage.
If you get the motor close to the bars you may be able to jerry-rig a setup with the lever and cable to bench test things. But yeah, don't worry about not being able to move things right now.
Dave
1982 Standard GL1100 - SOLD
1976 GL1000 Project Bike
2007 GL1800 Daily Rider
1982 Standard GL1100 - SOLD
1976 GL1000 Project Bike
2007 GL1800 Daily Rider
- gltriker
- Honored Life Member
- Posts: 5062
- Joined: Fri Sep 24, 2010 9:11 pm
- Location: central NY State
Re: '76 GL1000 Clutch actuation question
With the engine out of the frame, now will be the perfect opportunity to check the clutch assembly free-play before the engine goes back into the frame.
note: if you haven't adjusted a clutch free-play before, loosen the locking nut and turn the adjuster screw counterclockwise (out) 1 turn to increase the free-play dimension, first. Then following the clutch arm free-play adjustment directions, you should be able to turn the adjuster screw clockwise (in) to sense the first internal contact, utilizing your fingertips, only.
This Topic might be useful?
viewtopic.php?f=54&t=68393
note: if you haven't adjusted a clutch free-play before, loosen the locking nut and turn the adjuster screw counterclockwise (out) 1 turn to increase the free-play dimension, first. Then following the clutch arm free-play adjustment directions, you should be able to turn the adjuster screw clockwise (in) to sense the first internal contact, utilizing your fingertips, only.
This Topic might be useful?
viewtopic.php?f=54&t=68393
Cliff (74yrs )
Keep your eyes and ears open and you'll learn something new, everyday.
New users please visit our "Shop Talk" for common tips and help: <---jdvorchak
http://www.ngwclub.com/forum/page/ST
^^^^^^^click up here^^^^^
RE: a thorough fuel tank cleaning
"And your carbs will thank you. They no longer live down stream from a sewage plant." -gregforesi
"Can't see the paint when your looking thru the handlebars..........." -Oldewing
"I'd rather Ride than Shine" -RAT Me Too!!
Cliff
'75 GL1000 home built trike; http://www.ngwclub.com/forum/viewtopic.php?f=30&t=39996
October,2017 BOTM https://nakedgoldwingsclub.com/forum/page/Welcome
previous rides:
1953 H-D Servi-car, naked, 1969-1978 (serial#53G1559 committed to memory!)
1980 CB900 Custom (triked) 1997-2003 .... R.I.P.
Keep your eyes and ears open and you'll learn something new, everyday.
New users please visit our "Shop Talk" for common tips and help: <---jdvorchak
http://www.ngwclub.com/forum/page/ST
^^^^^^^click up here^^^^^
RE: a thorough fuel tank cleaning
"And your carbs will thank you. They no longer live down stream from a sewage plant." -gregforesi
"Can't see the paint when your looking thru the handlebars..........." -Oldewing
"I'd rather Ride than Shine" -RAT Me Too!!
Cliff
'75 GL1000 home built trike; http://www.ngwclub.com/forum/viewtopic.php?f=30&t=39996
October,2017 BOTM https://nakedgoldwingsclub.com/forum/page/Welcome
previous rides:
1953 H-D Servi-car, naked, 1969-1978 (serial#53G1559 committed to memory!)
1980 CB900 Custom (triked) 1997-2003 .... R.I.P.
-
- Brass Member
- Posts: 33
- Joined: Tue Sep 01, 2020 1:06 am
Re: '76 GL1000 Clutch actuation question
Thanks Cliff! That link was very helpful, especially the information regarding the expected free play of the lever.gltriker wrote: ↑Wed Nov 24, 2021 5:41 pm With the engine out of the frame, now will be the perfect opportunity to check the clutch assembly free-play before the engine goes back into the frame.
note: if you haven't adjusted a clutch free-play before, loosen the locking nut and turn the adjuster screw counterclockwise (out) 1 turn to increase the free-play dimension, first. Then following the clutch arm free-play adjustment directions, you should be able to turn the adjuster screw clockwise (in) to sense the first internal contact, utilizing your fingertips, only.
This Topic might be useful?
viewtopic.php?f=54&t=68393
Dave
1982 Standard GL1100 - SOLD
1976 GL1000 Project Bike
2007 GL1800 Daily Rider
1982 Standard GL1100 - SOLD
1976 GL1000 Project Bike
2007 GL1800 Daily Rider
- gltriker
- Honored Life Member
- Posts: 5062
- Joined: Fri Sep 24, 2010 9:11 pm
- Location: central NY State
Re: '76 GL1000 Clutch actuation question
you are welcomeHaleydr82 wrote: ↑Thu Nov 25, 2021 12:55 pmThanks Cliff! That link was very helpful, especially the information regarding the expected free play of the lever.gltriker wrote: ↑Wed Nov 24, 2021 5:41 pm With the engine out of the frame, now will be the perfect opportunity to check the clutch assembly free-play before the engine goes back into the frame.
note: if you haven't adjusted a clutch free-play before, loosen the locking nut and turn the adjuster screw counterclockwise (out) 1 turn to increase the free-play dimension, first. Then following the clutch arm free-play adjustment directions, you should be able to turn the adjuster screw clockwise (in) to sense the first internal contact, utilizing your fingertips, only.
This Topic might be useful?
viewtopic.php?f=54&t=68393
Cliff (74yrs )
Keep your eyes and ears open and you'll learn something new, everyday.
New users please visit our "Shop Talk" for common tips and help: <---jdvorchak
http://www.ngwclub.com/forum/page/ST
^^^^^^^click up here^^^^^
RE: a thorough fuel tank cleaning
"And your carbs will thank you. They no longer live down stream from a sewage plant." -gregforesi
"Can't see the paint when your looking thru the handlebars..........." -Oldewing
"I'd rather Ride than Shine" -RAT Me Too!!
Cliff
'75 GL1000 home built trike; http://www.ngwclub.com/forum/viewtopic.php?f=30&t=39996
October,2017 BOTM https://nakedgoldwingsclub.com/forum/page/Welcome
previous rides:
1953 H-D Servi-car, naked, 1969-1978 (serial#53G1559 committed to memory!)
1980 CB900 Custom (triked) 1997-2003 .... R.I.P.
Keep your eyes and ears open and you'll learn something new, everyday.
New users please visit our "Shop Talk" for common tips and help: <---jdvorchak
http://www.ngwclub.com/forum/page/ST
^^^^^^^click up here^^^^^
RE: a thorough fuel tank cleaning
"And your carbs will thank you. They no longer live down stream from a sewage plant." -gregforesi
"Can't see the paint when your looking thru the handlebars..........." -Oldewing
"I'd rather Ride than Shine" -RAT Me Too!!
Cliff
'75 GL1000 home built trike; http://www.ngwclub.com/forum/viewtopic.php?f=30&t=39996
October,2017 BOTM https://nakedgoldwingsclub.com/forum/page/Welcome
previous rides:
1953 H-D Servi-car, naked, 1969-1978 (serial#53G1559 committed to memory!)
1980 CB900 Custom (triked) 1997-2003 .... R.I.P.
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