Inexpensive, ready-made leakdown testers are easy to find today -- you don't have to mortgage your house to a Snap-On dealer. Motion Pro has a fairly good unit.
You can also make your own. Here's the rundown:
Pressure regulator . This is an automotive paint spray gun part. Grainger's is probably the cheapest, followed by Sears and Ace Hardware. EBay too. The 0~160 gauge that often comes with these regulators is, unfortunately, the wrong kind for our purposes. So we'll need to replace it with a 0~100. See below. Also, make sure your regulator comes with the block-off plugs for the two passages that you won't be using.
Pressure gauge. Get a quality, back-mount, 0-100 psi gauge. For the professional touch, carefully pry off the bezel and cover the faceplate with a new label. If you don't feel like re-labeling the gauge, no big deal. But you'll then have to read the gauge backwards; i.e. "10" would mean 90% leakdown. Not an intuitive way to use the tool. Better to relabel.
Spark plug adapter. Start by by clamping an old NGK spark plug in a vise (protected with wood or aluminum stock) and whacking off the porcelain with a well-aimed lateral hammer blow. Then grind or machine off the rolled-over seal above the hex, grind off the ground electrode, put the plug back in the vise and drive out the remaining porcelain with a drift. Tap the hex end with a 1/4" pipe tap. Screw the bugger onto a 1/4" to 1/8" pipe reducer, and that onto a 12" grease gun hose. Use pipe-sealing tape on all threads. Make a separate complete hose assembly for each engine you're going to test that has a differently-sized spark plug hole.
Damper valve. This essential part damps the gauge's needle movement. It's merely a restriction between the regulator and the gauge. The easiest way to make it is to fill the middle pipe with epoxy and afterward drill through it a 0.040" (#60 or 1mm drillbit) hole. You could also machine a tight-fitting plug and drill it.
Parts List
Miniature air pressure regulator
0-100 psi gauge, back-mount, metal case, removable bezel
12" grease gun hose
1/4" NPT quick disconnect fittings
1/4" plumbing pipe and "T" joint
1/4" to 1/8" NPT reducers (2)
Old spark plug
Teflon plumber's tape
Leakdown tester: building your own
Moderator: Whiskerfish
- mikenixon
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- gltriker
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Re: Leakdown tester: building your own
Recommend folks scroll down this page to SIMILAR TOPICS, too to further understand the importance of this diagnostic tool.
- mikenixon
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Re: Leakdown tester: building your own
Thanks, gltriker!
By the way, a notice to all:
I feel compelled to mention -- I originally wrote this article, including the drawing, when I first established a website back in 1997. It was virtually my first online article. I say this because several websites have copied it word-for-word, none with permission and only one with attribution. Even the drawing! If you see it or the drawing elsewhere, now you know.
By the way, a notice to all:
I feel compelled to mention -- I originally wrote this article, including the drawing, when I first established a website back in 1997. It was virtually my first online article. I say this because several websites have copied it word-for-word, none with permission and only one with attribution. Even the drawing! If you see it or the drawing elsewhere, now you know.
Mike Nixon
www.motorcycleproject.com
https://www.motorcycleproject.com/text/ ... _carb.html
https://youtu.be/CDnzwDWhN24
https://www.motorcycleproject.com/text/lies_ether.html
www.motorcycleproject.com
https://www.motorcycleproject.com/text/ ... _carb.html
https://youtu.be/CDnzwDWhN24
https://www.motorcycleproject.com/text/lies_ether.html
- gltriker
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- sunnbobb
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Re: Leakdown tester: building your own
Nice, thanks man.
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