Fork seal horror show

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jimbonaut
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Fork seal horror show

#1

Post by jimbonaut »

In other news, this -

Image

- I don't think the seals have ever been changed. The retainer rings had completely rusted and disintegrated and each came out in about 8 pieces with the help of picks, the rest had just transmogrified into a rusty mush. As for the seals, I've removed a few of these things over the years but never ones as messed up as these - each was more of less welded to the inside of the slider. I had to laugh at the manual's suggestion of "prying them out", that wasn't going to happen in a month of Sundays. In the end I won ugly with a Dremel, 4 cut-off wheels and a flathead screwdriver. Some small nicks on the side of the tube afterwards but I think they'll be ok. Also had the wiper seals underneath which came out ok.

Couple of questions - is there a metal ring underneath the wiper seal that also needs to be removed/replaced? And does the All Balls replacement seal kit (or equivalent) do away with the wiper seal? Does the metal ring underneath the wiper seal need replacing or can the old one be re-used with the new seal?
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Fred Camper
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Re: Fork seal horror show

#2

Post by Fred Camper »

Pretty sure the wiper is no longer used. Cannot answer your other q's so wait for others.
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redglbx
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Re: Fork seal horror show

#3

Post by redglbx »

Transmogrified ????😁😁
Red 1976 oe owner
1976 LTD restored
1980 CBX , in the que, to fix the ignorant heavy handed owner
1981 CBX
1977 CB750 K7
2014 FJR OE owner, sold
1980 GL1100
1984 GL1200 naked
1969 CL350, in the que
jimbonaut
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Re: Fork seal horror show

#4

Post by jimbonaut »

While I'm waiting for some new fork seals and hardware to show up, buffed up the fork tubes

Image
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OhioBill
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Re: Fork seal horror show

#5

Post by OhioBill »

You can buff my forks anytime! Nice Job.
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Re: Fork seal horror show

#6

Post by jimbonaut »

Ohio Bill I’d thought you’d never ask 😉
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Re: Fork seal horror show

#7

Post by redglbx »

Nice job !
Red 1976 oe owner
1976 LTD restored
1980 CBX , in the que, to fix the ignorant heavy handed owner
1981 CBX
1977 CB750 K7
2014 FJR OE owner, sold
1980 GL1100
1984 GL1200 naked
1969 CL350, in the que
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Fred Camper
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Re: Fork seal horror show

#8

Post by Fred Camper »

Get some really good wax before the elements take their share off the shine.
Proud member of the NGW Cartel (Rochester MI)
1977 GL1000 BADDOG (April 2012 BOTM)
1976 LTD - '993 LTD...and so it begins'

You should remember that it's peace of mind you're after and not just fixing the machine. R.Pirsig
jimbonaut
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Re: Fork seal horror show

#9

Post by jimbonaut »

I have a product called Shark Hide which I've used as a metal protectant before - wipe it on and that's pretty much it. It's a marine product, used to protect pontoons and the like from the elements. Good stuff
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Re: Fork seal horror show

#10

Post by rcmatt007 »

I have always found that removing fork seals is one huge PITA
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Dirty Dave
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Re: Fork seal horror show

#11

Post by Dirty Dave »

The stupid mistake I made was driving in the previous seal dry.
Can't remove it so the simple solution was to use the extra fork leg I had
lying around (doesn't everybody?) Tried heat, special tools etc.

The seal in the spare leg came out with just a little bit of swearing.
This is the 3rd set of seals on this 79 Wing.
1979 GL1000
1997 Honda Valkyrie
2018 Kawasaki Z900 RS
1975 CB750F (sold & dead)
1978 Gl1000 (sold & sleeping)
1984 Aspencade (sold)
redglbx
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Re: Fork seal horror show

#12

Post by redglbx »

Dave, perisonally, I’ve had the best luck using oe Honda seals & synthetic oil.
Red 1976 oe owner
1976 LTD restored
1980 CBX , in the que, to fix the ignorant heavy handed owner
1981 CBX
1977 CB750 K7
2014 FJR OE owner, sold
1980 GL1100
1984 GL1200 naked
1969 CL350, in the que
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Dirty Dave
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Re: Fork seal horror show

#13

Post by Dirty Dave »

I did on both.

If there is a way to screw things up somehow, I am the Champion.
1979 GL1000
1997 Honda Valkyrie
2018 Kawasaki Z900 RS
1975 CB750F (sold & dead)
1978 Gl1000 (sold & sleeping)
1984 Aspencade (sold)
jimbonaut
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Re: Fork seal horror show

#14

Post by jimbonaut »

Dirty Dave wrote: Sat Jan 11, 2025 9:45 am If there is a way to screw things up somehow, I am the Champion.
Ah, Player Two has entered the game.
redglbx
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Re: Fork seal horror show

#15

Post by redglbx »

Been there,,,done that ! 😁
Red 1976 oe owner
1976 LTD restored
1980 CBX , in the que, to fix the ignorant heavy handed owner
1981 CBX
1977 CB750 K7
2014 FJR OE owner, sold
1980 GL1100
1984 GL1200 naked
1969 CL350, in the que
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