Rear brakelight switch repair

Post your "How To", or share tips and tricks about maintenance related to four cylinder Wings. Only registered users can read this forum.

Moderators: Whiskerfish, Forum Moderators

Post Reply
User avatar
peteybug
Silver Member
Silver Member
Posts: 787
Joined: Sun Feb 10, 2008 2:20 pm
Location: northern new york

Rear brakelight switch repair

#1

Post by peteybug »

Got a new switch on e-bay cause mine went bad so decided to tear old one apart. Will never buy another. It's an easy fix! First take old one off bike. Then get some fine emery paper or sand paper. There is a small rubber boot at the top peal it back you will see two tabs. Now stand on end and push down on solid surface. This should push it apart.

Image

Image

Image

Now pull it all the way out. You will see two brass or copper prongs and a shaft

Image

Image

Image

Take sand paper or emery cloth an shine up the copper fingers and the ring on shaft you can use some contact cleaner if you have it. Now the one that I had the spring was shot so I took a spring from an ordinary pen and it fit right over shaft. In pic you will see two different units I did this for comparison.

Image

Image

Image

Now just put switch back together and test with a meter or test light and should be good to go.

Image
Last edited by peteybug on Thu Aug 21, 2008 12:56 pm, edited 1 time in total.
love new ideas for old wing's. AS I have three and am always working on them

[img]http://i253.photobucket.com/albums/hh55/peteybug8/motorcycle040-1.jpg[/img][img]http://i253.photobucket.com/albums/hh55/peteybug8/motorcycle037-1-1.jpg[/img][img]http://i253.photobucket.com/albums/hh55/peteybug8/3%20wings/Townworkandbikes036-1.jpg[/img]
User avatar
Roady
Member Relations &_Graphics
Member Relations &_Graphics
Posts: 11957
Joined: Wed Jun 20, 2007 2:35 pm
Location: Port St. John, FL

#2

Post by Roady »

Thank you for that.

Nicely done.

(One of the pics doesn't show up.)
User avatar
peteybug
Silver Member
Silver Member
Posts: 787
Joined: Sun Feb 10, 2008 2:20 pm
Location: northern new york

#3

Post by peteybug »

Thanks fixed it I hope
love new ideas for old wing's. AS I have three and am always working on them

[img]http://i253.photobucket.com/albums/hh55/peteybug8/motorcycle040-1.jpg[/img][img]http://i253.photobucket.com/albums/hh55/peteybug8/motorcycle037-1-1.jpg[/img][img]http://i253.photobucket.com/albums/hh55/peteybug8/3%20wings/Townworkandbikes036-1.jpg[/img]
User avatar
Cookie
Honored Life Member
Honored Life Member
Posts: 15821
Joined: Thu Oct 25, 2007 11:37 pm
RIP: 1950-2011
Location: San Mateo, CA

#4

Post by Cookie »

Isn't that an odd little switch? Nice job petey.
Enjoy life,
Cookie


A guy with two sidecars can't be all bad.
Owner of 4.4 76s and one lone 75 Wings (does a spare engine make .2?)
User avatar
sunnbobb
Facebook Admin
Facebook Admin
Posts: 21299
Joined: Thu Jan 10, 2008 4:09 pm
My Album: http://www.ngwclub.com/gallery/v/wingmans/sunnbobb/
Location: LaConner, WA

#5

Post by sunnbobb »

Great job, another item to add to the "while its out" list!
I found the end of the internet

---- Bradshaw Bikes custom polishing for your wing. Visit us on facebook!

1978 Learning Experience
1980 County Road Hauler "Brain Damage"
1978 Cafe Custom Gl1000 "Vyper"
1977 Bulldog Inspired "Vaincre"
1981 Street Fighter GL1100 "No Quarter"
1983 Supercharged Street Drag "Anubis" (in worx)
1983 gl1100 mint restoration "Kristen"
1985 Aspencade..pondering.
User avatar
peteybug
Silver Member
Silver Member
Posts: 787
Joined: Sun Feb 10, 2008 2:20 pm
Location: northern new york

#6

Post by peteybug »

Thanks Cookie!! :oops: Like I said in one of my other posting's ( I hate things that can't be fixed) If I can use a hammer and screwdriver on it I might be able to fix it.
love new ideas for old wing's. AS I have three and am always working on them

[img]http://i253.photobucket.com/albums/hh55/peteybug8/motorcycle040-1.jpg[/img][img]http://i253.photobucket.com/albums/hh55/peteybug8/motorcycle037-1-1.jpg[/img][img]http://i253.photobucket.com/albums/hh55/peteybug8/3%20wings/Townworkandbikes036-1.jpg[/img]
User avatar
Cookie
Honored Life Member
Honored Life Member
Posts: 15821
Joined: Thu Oct 25, 2007 11:37 pm
RIP: 1950-2011
Location: San Mateo, CA

#7

Post by Cookie »

I was surprised when mine came back by spraying in contact cleaner but now that I see it apart there is no reson that won't fix a not too corroded one.
Enjoy life,
Cookie


A guy with two sidecars can't be all bad.
Owner of 4.4 76s and one lone 75 Wings (does a spare engine make .2?)
User avatar
AZCycle73
Billet Alum. Member
Billet Alum. Member
Posts: 243
Joined: Tue Jun 03, 2008 2:08 pm
Location: Tucson, AZ

#8

Post by AZCycle73 »

Nicely done... my rear switch is working but sticking "on" until I jiggle it so I was planning on cleaning it. Now I know what to expect. Good idea with the pen spring!
1976 GL1000 - in progress - 70,000 miles - Originally Sulfur Yellow
User avatar
mooseheadm5
Platinum Member
Platinum Member
Posts: 1660
Joined: Sun Jan 27, 2008 10:11 pm
Location: Charlottesville

#9

Post by mooseheadm5 »

You also need to clean and lube your brake pedal pivot. Mine did the same thing before I cleaned the crud out of the pivot.
It's not what people know that gets them into trouble, but what they know that ain't so. -Variously ascribed

-P

[b][color=blue][url=http://www.ladyada.net/learn/multimeter/]Learn to use a Multimeter, Click here![/url][/color][/b]
User avatar
frenchyric
Cast Iron Member
Cast Iron Member
Posts: 82
Joined: Mon Mar 17, 2008 9:26 pm
Location: St James Missouri

#10

Post by frenchyric »

My rear brake peddal would'nt even move when I bought my 79, A lot of wd40 and a little propane torch to heat it with and some elbow grease moving it a little at a time and now the rear brakes work good as almost new :-D Also sprayed the switch with WD-40 and moved it back and forth and it works now too.
Frenchyric
User avatar
Whiskerfish
President
President
Posts: 37571
Joined: Thu Feb 16, 2006 9:34 pm
My Album: http://www.ngwclub.com/gallery/v/wingmans/whiskerfish/
Location: Norfolk Va

#11

Post by Whiskerfish »

If you pedal is sticking in the slightest I would remove it and clean that pivot point properly and give it a coat of grease. It is a very easy job and does not take long at all. Disconnect the M/C, the Switch, and raise the pedal enought to relieve the spring pressure. Then remove the large cotter pin and slide the pedal off the shaft. I suspect you will find a lot of rust inside the pedal and on the shaft. Clean both of those up with some sand paper and grease it up then put it back together.
"Agreement is not a requirement for Respect" CDR Michael Smith USN (Ret) 2017
"The book is wrong, this whole Conclusion is Fallacious" River Tam
"Yea I do dance awkwardly, and I am having more fun than you" Taylor Swift
2008 GL1800 IIIA "TH3DOG"
1984 GL1200 Standard
1975/6/7/8/9 Arthur Fulmer Dressed Road bike
1975 Naked Noisy and Nasty in town bike

Psst. oh and by the way CHANGE YOUR BELTS!!!!
User avatar
frenchyric
Cast Iron Member
Cast Iron Member
Posts: 82
Joined: Mon Mar 17, 2008 9:26 pm
Location: St James Missouri

#12

Post by frenchyric »

It doesnt stick at all anymore and operates really smooth but I am going to do a frame up restoration and slight customizing this winter. I will take step by step pics of the progress and keep them posted. This will be my first bike project and am looking forward to the challange :) I'm sure your and other NGW members advice and knowledge will be very helpful as it has been.
Thanks Rick
Frenchyric
User avatar
hiddenone
Titanium Member
Titanium Member
Posts: 330
Joined: Thu Jul 17, 2008 12:20 pm
Location: eugene,or

#13

Post by hiddenone »

well done. Emory cloth fixes a lot of electrical problems. :-D
"Our true enemies, as well as our true sources of strength, lie within."
--Willaru Huayta, QUECHUA NATION, PERU
2-76 gl1000's
1-76 gl1000 LTD
1-parts 75 gl1000
clevelandtim
Zinc Member
Zinc Member
Posts: 36
Joined: Wed Aug 25, 2010 9:55 pm
Location: Cleveland, OH

Re: Rear brakelight switch repair

#14

Post by clevelandtim »

You just solved the mystery of my constantly on rear brake light! Many thanks!
1983 Honda GL1100
1995 Triumph Speed Triple
1986 Mercury Capri 5.8
User avatar
BlueThunder
Platinum Member
Platinum Member
Posts: 1619
Joined: Fri Nov 07, 2008 4:39 pm
Location: Sarasota, Florida

Re: Rear brakelight switch repair

#15

Post by BlueThunder »

Pictures don't show. Anyway the links could be restored?
...Brian
2014 CTX1300 Deluxe - BlackThunder aka Predator
1977 GL1000 - Ox
Post Reply
  • Similar Topics
    Replies
    Views
    Last post

Return to “How To 4-Wings (Tutorials Only)”