Nova Scotia '76 GL1000 do-over

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roncar
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Re: Nova Scotia '76 GL1000 do-over

#31

Post by roncar »

Kasl wrote:Ok. It's been a while. I wasn't going to do it but I decided to strip down the whole thing. Yes, it's hanging from the ceiling.....I need to make room for the wifes car in the winter : )
Unless you plan on doing a frame-up EVERY winter, this will be more difficult once you get it back together. lolol
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Re: Nova Scotia '76 GL1000 do-over

#32

Post by sunnbobb »

To clean up the covers, soak them in paint remover. Sand with 400 wet paper. Buff like heck. Polish with metal polish..
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1978 Learning Experience
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1978 Cafe Custom Gl1000 "Vyper"
1977 Bulldog Inspired "Vaincre"
1981 Street Fighter GL1100 "No Quarter"
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Kasl
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Re: Nova Scotia '76 GL1000 do-over

#33

Post by Kasl »

Ok Sunnbobb, covers soaked, sanded, buffed (poorly) and polished. This is what I got! It's not perfect but that's not what I'm after. I'll settle for reaspectable : )
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1976 GL1000
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Hoosier Daddy
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Re: Nova Scotia '76 GL1000 do-over

#34

Post by Hoosier Daddy »

Now apply a car wax to help keep them that way. ;)
I pulled the cover off my GL yesterday to find tiny specs of white corrosion already setting in on my polished bits in a matter of months of setting idle, covered!! fly into a rage
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Re: Nova Scotia '76 GL1000 do-over

#35

Post by robin1731 »

Hoosier Daddy wrote:Now apply a car wax to help keep them that way. ;)
I pulled the cover off my GL yesterday to find tiny specs of white corrosion already setting in on my polished bits in a matter of months of setting idle, covered!! fly into a rage
Yep, thats why there is a fan running as we speak in the trailer housing my race bikes and the Wing. That helps a little too. Especially in the spring when it gets below freezing at night and then up to 50 or so during the day.
1976 Goldwing Super Sport
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Kasl
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Re: Nova Scotia '76 GL1000 do-over

#36

Post by Kasl »

Some progress today. The engine is in the painted frame and the triple tree is on. Anyone notice that Honda changed from roller bearings in the '75 steering head to needle bearings in the '76 frame......When you're using 2 bikes to make one these things tend to make themselves known : )
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1976 GL1000
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Re: Nova Scotia '76 GL1000 do-over

#37

Post by rcmatt007 »

yes... the 75 certainly had balls
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Re: Nova Scotia '76 GL1000 do-over

#38

Post by Bert »

Going to be a very nice looking clean bike when the build is done.
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Re: Nova Scotia '76 GL1000 do-over

#39

Post by Kasl »

Finally 17" rear rim is spoked to front hub. Had to shorten original spokes approx 1". Got the new thread rolled properly at Buchannan's Spoke & Rim (thanks Angel. Great job and good price too) Opened up diameter of spoke holes in rim a few drill sizes to adjust for new spoke angle and made custom cup washers between spoke nipples and rim to make up the difference and distribute load to edges of rim spoke indent and away from the hole itself. It wasn't too bad relacing the hub onto the rim as long as you follow the procedure and take your time. I have a Dunlop D404 120 90 -17 front tire on order to slap onto this.....only front tire I could find that comes close to OD of original front tire and fits on the rear rim. Once the bike is done I'll run her gentle for a while and keep a VERY close eye on the spoke tension. Also have new seals, guides and oil in front forks. Old rotors are true within 0.002".....lucky.
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Last edited by Kasl on Sun Apr 03, 2011 12:18 am, edited 2 times in total.
1976 GL1000
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moonshiner
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Re: Nova Scotia '76 GL1000 do-over

#40

Post by moonshiner »

very nice . :crosso
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Re: Nova Scotia '76 GL1000 do-over

#41

Post by Fred Camper »

Wow, any thoughts on a front fender yet. Gonna look great with that 17 inch front wheel.
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Re: Nova Scotia '76 GL1000 do-over

#42

Post by Whiskerfish »

Very interesting action1 action1 action1 action1 action1
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Re: Nova Scotia '76 GL1000 do-over

#43

Post by OhioBill »

Love the 17" front wheel. I want to do the same with mine. Great build!
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Kasl
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Re: Nova Scotia '76 GL1000 do-over

#44

Post by Kasl »

Hi Ohiobill,
I'm hopeful this works out. I'll have a tire on it next week but it'll be a few another few months before it's on the road. I'll certainly be checking spoke tension regularly once I start riding it. I want to be sure that oversizing the spoke holes in the rim doesn't cause issues. I had to do that to get the spokes pointing the right way because of the much smaller diameter of the front hub vs the back hub. That's why I made large cup style washers directly underneath the spoke nipples...to distribute the load around the edges of the rim spoke indent and away from the edges of the hole itself. In any case, my point is modifying the rim is usually frowned upon so be very careful that everything is sound and secure and check spoke tension and rim condition regularly when you start riding on this mod : )
1976 GL1000
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Re: Nova Scotia '76 GL1000 do-over

#45

Post by Boufie »

I love to see these frame-off builds...it looks like you are doing a great job. I always liked the big front tire / rim on Octane's Bulldog, cant wait to see your pics of that. Nice exhaust too! Happy wrenching and good luck...
John B.

1978 GL1000
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