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air cooled flat four VW bug engine builders

Discuss everything about Honda GoldWing. Feel free to ask any question related to GoldWing.

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fish
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air cooled flat four VW bug engine builders

#1

Post by fish »

all this talk about bearings...
I wonder if there is anybody out there who has performed "Line Boring" on the air Cooled VW engine cases.
Someone who has done this and also split the cases on a goldwing would have the experience to answer some questions
I wonder if the goldwing cases could be line bored to fit some other bearings.
I wonder if the goldwing crank journals could be turned down to fit some other bearings?
:-D
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Re: air cooled flat four VW bug engine builders

#2

Post by CYBORG »

My understanding is that the goldwing cranks can not be turned
1978 custom GL1000
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Re: air cooled flat four VW bug engine builders

#3

Post by robin1731 »

CYBORG wrote:My understanding is that the goldwing cranks can not be turned


I've heard this too but never an explanation as to why. If it is a hardness thing then some machine shops could retreat the crank after it was turned.

As to fish's question, it mostly depends on how much material is in the case/crank to start with and how much you would need to remove. You would have to find bearings first and then go from there. And the cost would start to add up.

But, then you have to think about the rod bearings too. Those also take different bearings depending on the code on the crank and the rod. You could again turn the crank journals and resize the big end of the rod. After finding bearings first again. But there goes that cost thing again. Way down the road this may be what we "have" to do.
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Re: air cooled flat four VW bug engine builders

#4

Post by fish »

Robin I agree with you.

Honda had the best machining facilities in 1975 but I bet if we apply some 2015 CNC & some engine-uity the mains and rods could be turned/resized/line bored to some bearing that IS availiable :-D
In the meantime I think I will go and put a tachometer on WarBird :lol:
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"It is not logic or economics that drive a motorcyclist but passion!" (bugdaddy66)
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"Why do you have to ruin a perfectly good thread with common sense"(Placerville)
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Re: air cooled flat four VW bug engine builders

#5

Post by ericheath »

Don't bother with the tach. You know you're going to ride it until it quits pulling and then shift, anyways. LOL.
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Re: air cooled flat four VW bug engine builders

#6

Post by CYBORG »

Sometimes the tach just reminds me, when I'm cruising down the hwy, that I still have one more gear. So I'll keep mine
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Re: air cooled flat four VW bug engine builders

#7

Post by Bugdaddy66 »

Interesting idea, I agree the starting point would be finding bearings to work towards. As far as line boring the case, I see no real issue with it, although there of course would be no specs on how far to safely go before weakening the crank support system. Having line bored many VW cases, I am use to the plethora of bearing sizes available, but don't know of another engine with that kind of bearing availability in Goldwing journal sizes.
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Re: air cooled flat four VW bug engine builders

#8

Post by jdvorchak »

CYBORG wrote:My understanding is that the goldwing cranks can not be turned
I think he is talking about line boring the new bearings to match the crank. Not the other way around.
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Re: air cooled flat four VW bug engine builders

#9

Post by CYBORG »

Bearings are a composite of material. Removing any of that material would compromise the bearing. In my opinion
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1985 gl1200
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Re: air cooled flat four VW bug engine builders

#10

Post by jdvorchak »

Meant to say if the ID of the bearing was correct but the OD of the Babbitt was too big he could line bore the mounts to a certain point to mount the bearing and still fit the crank. I'm not a machinist and I've never tried to track down GL bearings. Seems there are plenty of donor engines with good cases and cranks if yours is no good.
New users please visit our "Shop Talk" for common tips and help:
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Don't fix it 'til it's broke...
The person with the most toys wins!
If it has wheels or a skirt you can't afford it.
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71 CL350 with Bingham side car
2021 HD Triglide
2008 HD Dyna Low Rider
83 KZ1100L1 Son totaled it
83 KZ550LTD Shaft sold

Previous bikes: 84 GL1200 STD, 83 KZ550LTD, 83 CB1000, 78 CB400A, 82 CB900F, 79 CB750K, 2001 GL1800, 2000 Dyna Super Glide, 1972 CB350 K4, 1985 GL1200A, 1997 1200 Sportster, 84 GL1200I, 82 Honda CM400E, 81 Suzuki GS650L, 72 Triumph Bonneville 750, 72 Honda CB350, 66(?) Honda 305 Scrambler, 6? Yamaha yz250, 62 650 Matchless (Norton-Villers).
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Re: air cooled flat four VW bug engine builders

#11

Post by robin1731 »

jdvorchak wrote:
CYBORG wrote:My understanding is that the goldwing cranks can not be turned
I think he is talking about line boring the new bearings to match the crank. Not the other way around.


Nope, Fish said, "I wonder if the goldwing crank journals could be turned down to fit some other bearings?". Along with line boring the cases.
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1985 Honda Elite
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Re: air cooled flat four VW bug engine builders

#12

Post by salukispeed »

Should we as a group start collecting a bunch of the old shells, if worn but not damaged that could possibly be relined with the copper and soft/Babbit like material. At least they are the correct OD to start?. Or are they different on the OD also since the chart considers both crank and rod/case sizes for selection.
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Re: air cooled flat four VW bug engine builders

#13

Post by fish »

I wonder if bearing shells could be "rebuilt" by electroplating new material on to the bearing surface?
I bet youtube has a video showing how bearings are made.
Timothy Mark Fisher
Catalina Arizona
"ride it.. don't be one of those guys who will fix it 'til it's broken" (JDVorchek)
"It is not logic or economics that drive a motorcyclist but passion!" (bugdaddy66)
"I fully agree with fish, well at least 27% of the time."(Casper)
"Why do you have to ruin a perfectly good thread with common sense"(Placerville)
"my best guess for an answer would be a stream of complex expletives" (Transitman)
"I like a cold beer with my beer" (OldeWing)
"Most of us like the sport of wrenching too." (fred camper)
"Now go ride the heck out of it, til mother says do your chores"(Gowing)
"I agree with Fish" (Salukispeed)
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Re: air cooled flat four VW bug engine builders

#14

Post by fish »

Timothy Mark Fisher
Catalina Arizona
"ride it.. don't be one of those guys who will fix it 'til it's broken" (JDVorchek)
"It is not logic or economics that drive a motorcyclist but passion!" (bugdaddy66)
"I fully agree with fish, well at least 27% of the time."(Casper)
"Why do you have to ruin a perfectly good thread with common sense"(Placerville)
"my best guess for an answer would be a stream of complex expletives" (Transitman)
"I like a cold beer with my beer" (OldeWing)
"Most of us like the sport of wrenching too." (fred camper)
"Now go ride the heck out of it, til mother says do your chores"(Gowing)
"I agree with Fish" (Salukispeed)
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Re: air cooled flat four VW bug engine builders

#15

Post by Old Fogey »

I have a crank that at some point has all the journals re-ground to 0.5mm undersize. There is no wear on the crank and only a little on the shells. But I have tried everywhere to find where these shells came from, with no luck.

I posted pics of these some time ago, but at the moment they seem to be lost. I still have the crank and most of the bearings.
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